دانلود مقاله ISI انگلیسی شماره 4320
عنوان فارسی مقاله

شبیه سازی یکپارچه مدیریت کیفیت جامع (TQM) همراه با شیوه های تولید ناب (LM) در فرآیند شکل دهی با استفاده از DELMIA

کد مقاله سال انتشار مقاله انگلیسی ترجمه فارسی تعداد کلمات
4320 2012 6 صفحه PDF سفارش دهید 3130 کلمه
خرید مقاله
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عنوان انگلیسی
Simulation of Integrated Total Quality Management (TQM) with Lean Manufacturing (LM) Practices in Forming Process Using Delmia Quest
منبع

Publisher : Elsevier - Science Direct (الزویر - ساینس دایرکت)

Journal : Procedia Engineering, Volume 41, 2012, Pages 1702–1707

کلمات کلیدی
مدیریت کیفیت جامع - تولید ناب - صنعت خودرو - عملیات مهندسی مدیریت و ساخت نرم افزار شبیه سازی -
پیش نمایش مقاله
پیش نمایش مقاله شبیه سازی یکپارچه مدیریت کیفیت جامع (TQM) همراه با شیوه های تولید ناب (LM) در فرآیند شکل دهی با استفاده از DELMIA

چکیده انگلیسی

Study on TQM in Malaysia is first reported in 1997 while LM in 2010. Since then, voluminous studies reported that TQM and LM can bring more benefits to a company but there is still lack of case study on company that has implemented both initiatives. Preliminary status of Integrating TQM and LM has been established from survey conducted on the highly practices LM in Malaysian automotive companies in 2011. The findings from the survey are used in order to evaluate the Integrated TQM and LM in a Malaysian Automotive Company. An Integrated Total Quality Management (TQM) with Lean Manufacturing (LM) is a system comprises TQM and LM principles. This system focuses in achieving total customer satisfaction by removing eight wastes available in any process in an organization. This paper presents the Integrated TQM and LM practices by a forming company. The integrated practices are an adaptation combination of four models award, ISO/TS16949 and lean manufacturing principles from Toyota Production System, SAEJ4000 and MAJAICO Lean Production System. A case study of the forming company in Selangor has been conducted and simulation of the process is done by Delmia Quest Software. It was found out that the company has been practicing TQM and LM separately. Other type of software can also be used to measure the level of TQM and LM implementation and can determine whether the model is adaptable for other industry and for all type of manufacturing process. This is the initial case study that combined 4 awards practices, ISO/TS16949, Toyota Production System, SAEJ4000 and MAJAICO Lean Production System (LPS). Lean Total Quality (GLTQ).

مقدمه انگلیسی

Automotive industry in Malaysia started in 1983 with the establishment of PROTON Berhad. The industry has started much earlier. TQM and LM coined in 1985 by different entity. TQM is coined by U.S Naval Air System while LM by Krafcik in International Motor Vehicle Program in Massachusetts Institute of Technology. However, TQM is first discovered in 1997 [1] for Malaysian Automotive Industry but the implementation of LM is only found in published paper in 2010 [2] a nd [3]. However, the LM implementation can be said to start in 2006 with the establishment of Malaysia Japan Automotive Industries Cooperation (MAJAICO) program under SME Corporation Malaysia which is one of the agencies under Ministry of International Trade and Industry (MITI). This program is a collaborative effort between the Malaysian government and the Japanese Government towards inculcation Lean Production System in this country from 2006 to 2011. However, due to the high demand of MAJAICO LM system in automotive companies, the program is extended in 2012 with different organization which is Malaysia Automotive Institute (MAI). MAI which is incorporated on 16 April 2010 is a nonprofit organization under the custodian of MITI that functioned as a focal point and coordination centre for the development of local automotive industry in all matters related to Malaysian automotive industry [4]. Previous studies are available on manufacturing simulation such as NX-IDEAS, Star-CD, Micro Saint Sharp and ProModel and the advantages of these softwares vary based on the application type and the needs of the company [5]. Besides that, simulation models like Delmia Quest when combined with Catia and Product Data Management (PDM) have helped to improve communication between different units and departments. Simulation models have helped to generate more constructive proposals and ideas before the actual implementation. However, simulation works requires high software cost and high design engineers cost which not only need knowledge and skills on the software but also in the manufacturing processes [6]. A simulation model based on object oriented discrete system software eM-Plant on main shaft production line has been able to come out with the production line throughput, utilization and bottleneck operations and verifies that modelling and simulation technology could be successfully used in manufacturing industry [7]. This paper presents a case study on LM implementation for Integrated TQM with LM practices in a forming automotive company. The paper starts with the methodology and followed with the findings from TQM and LM practices in the forming process company, line improvement activity via simulation and ended with conclusion

نتیجه گیری انگلیسی

Delmia Quest Simulation has proven to be able to simulate the manufacturing process. More improvement activities can be done to measure the consistency between the simulation and the actual result for other type of process and other industry. The usage of Delmia Quest Simulation is not available for the company due to the high cost of purchasing the software. Besides the software provider, it is recommended that there is another centre that can provide services to the local automotive companies to simulate the process improvement as the university is only granted for academic license. It was also found out that in Lean Manufacturing System, takt time and yamazumi chart are very powerful tools that can be used together with cycle time in mass production. All companies are recommended to use takt time and yamazumi chart especially in relayout their production line from push production to pull production. It is recommended, based on this finding, that takt time calculation and yamazumi chart are thought to engineering students to prepare them for latest jobs requirements as production engineer, process engineer, planning executive and quality engineer

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